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#1026891 - 03/02/12 07:09 PM Re: Gen1 Transfer Cases Options [Re: RECON45]  
LandRaider  Offline

Forum Moderator
Joined: Sep 2001
Posts: 8,557
Ocean Springs, MS *****
on my 231 I hacked the handle off the shifter, and welded on a chromed steel rod that was bent like I needed it to be. I slotted the floorboard with a jigsaw, and then used some rubber matting with a slit in it to work as the floor seal. Then I got a K5Blazer Boot, and used it to cut out a ring, and screwed that all to the floor.


87 Raider 4D56td v5MT1
31's..Basically Stock

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#1026892 - 03/02/12 07:11 PM Re: Gen1 Transfer Cases Options [Re: LandRaider]  
LandRaider  Offline

Forum Moderator
Joined: Sep 2001
Posts: 8,557
Ocean Springs, MS *****
Here's a pic. Notice the location... This is with a 700r4, and GM motor, so it has little bearing on where yours would need to go.

http://alliedpaper.org/landraider/SASpics%20%2812%29.JPG

LARGE picture


87 Raider 4D56td v5MT1
31's..Basically Stock

#1026893 - 03/02/12 08:01 PM Re: Gen1 Transfer Cases Options [Re: LandRaider]  
RECON45  Offline

Body Damage is Cool
Joined: Jul 2009
Posts: 1,342
Statesville, NC
Very clean. If I had carpeting for mine, I might would consider that route. I think I got most everything figured out now. it is now a matter of having a few clear weather days to work on it to get everything swaped. Thanks for the input and picture.


91 Montero LS "Sandstorm", Auto, Dual Bouncy Seats, 2" Suspension lift, 2" Body Lift, GENII front IFS, 32" MT tires

89 Raider "Trailbreaker", 3.0, Auto, Dual Bouncy Seats

#1026894 - 03/06/12 09:34 PM Re: Gen1 Transfer Cases Options [Re: RECON45]  
RECON45  Offline

Body Damage is Cool
Joined: Jul 2009
Posts: 1,342
Statesville, NC
I will try to get pictures but I have a mcmaster carr shifter and 6' cable to use for my shifting. i need to fab a bracket for the shifter to hold it to the floor and a bracket for the cable part to the Tcase. there really is much of a place to set up a bracket that bolts up to the tcase. i will try to get pictures. I want to see if I can use the factory shifter knob on the new set up. i might have to mod it a little bit.


91 Montero LS "Sandstorm", Auto, Dual Bouncy Seats, 2" Suspension lift, 2" Body Lift, GENII front IFS, 32" MT tires

89 Raider "Trailbreaker", 3.0, Auto, Dual Bouncy Seats

#1026895 - 03/07/12 03:03 AM Re: Gen1 Transfer Cases Options [Re: RECON45]  
Mudraider  Offline

Body Damage is Cool
Joined: Dec 2007
Posts: 2,249
Orange Park, FL
I got my Dana 300. <img src="/forums/images/graemlins/kewl.gif" alt="" />


#1026896 - 06/05/12 10:20 PM Re: Gen1 Transfer Cases Options [Re: Mudraider]  
dsmguy  Offline

Getting the Wheeling Fever
Joined: Mar 2012
Posts: 25
Texas
the 4cyl raider transfercase and upgrade for the mighty max? the only thing i see different is that is has the nuetral position and mine does not.


89 Raider V6 5 speed factory lsd rear
88 mighty max 4 cyl. 5 speed

#1104154 - 02/03/18 04:31 AM Re: Gen1 Transfer Cases Options [Re: RECON45]  
djacidjac  Offline

Wheeler
Joined: Feb 2010
Posts: 161
PA USA
I'm exploring options. I was hoping to fit some kind of under-drive box like the BlackBox from NorthWest Fabworks. I've been googling for a couple of hours and all I can find is some vague "23 spline" talk.

Does anybody know for sure what are the shaft specs on a gen 1, 2.6, manual KM-145 transmission:

1. transmission output shaft
a. diameter
b. spline count
c. usable/spline length
2. transfer case
a. (will be same as above)
b. (will be same as above)
c. usable/spline depth
3. any other info related (such as what adapters or cases have the same bolt pattern, what model name/number the transfer case is, etc)


87 Dodge Raider 5sp 2.6l no jet valves, Tuffpan
OME Dakar leaf springs + T-bar crank + 2" body lift (4" lift).
5500lb winch, Starion alternator, grp31 marine bat'
OBA (stock AC compressor)
33x12.5x15 Baja Claws or Wintermark extra load 235/75/15 M/S

#1104164 - 02/03/18 06:50 PM Re: Gen1 Transfer Cases Options [Re: RECON45]  
rxinhed  Offline

Trail Leader
Joined: Feb 2005
Posts: 7,075
Gerber, CA *****
Mark's in Australia sell a 2.85 low gear set. They've had 3.15 in the past. Look up Toasty or Josh on Adventure Driven Design (.com), as I believe they're marketing the kits.


1988 Mighty Max turbo 2.6 service body
1980 Power Wagon W400
Sundry Mitsubishi Montero Gen 1 parts
Parts vehicles: 1980 D50 2wd, 1988 Mighty Max 4wd, 89 LS Montero 4-door, 2002 Sport AWD
For Sale: 1989 Power Ram 50 extended cab

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