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Sloppy gear lever manual
#1068184
01/18/14 05:15 AM
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Joined: Jul 2007
Posts: 387
OP
Mudrunner
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Hi all,
my sporty over the past few weeks has developed a sloppy gear lever. the movement is excessive and my son and I miss gears occasionally (ie change first to fourth instead of second). there is no other issues and the vehicle drives fine it is just missing the gates occasionally and I suspect that a bush has perished or worn out.
Does any one one know if the sporty has a nylon bush in the top of gearbox where the gear lever goes in that can be replaced to fix up the sloppiness like in a Toyota.
appreciate any assistance.
cheers Chris <img src="/forums/images/graemlins/cheers.gif" alt="" />
97 Sporty, snorkel, K&N filter,chipped, ext forks, 40mm Dob Springs, KYB struts, 35mm Jeep TJ Springs, RAV 4 OME shocks, Kaiser Locker 5.38 R&P's, 1&3/8 body lift, 245/75 R16 D674's Sports steering wheel, bullbar, extractors & 2 1/4 exhaust engineered.
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Re: Sloppy gear lever manual
[Re: 4runnernomore]
#1068185
01/18/14 03:13 PM
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Joined: Jan 2014
Posts: 22
Need a Spot
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It's actually a remote mount shifter (because if it was in its natural spot the stick would sit right about where the firewall meets the floor), with a similar linkage to what you see on '90s Mazda FWD transmissions. That means there are 3 different sets of bushings that could be worn out, but 2 of the 3 (the fork at the bottom of the stick, and the ball in the middle) are accessible without opening the trans. ![[Linked Image]](http://i.imgur.com/KCc0fRc.gif)
Last edited by Tommychu; 01/18/14 03:16 PM.
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Re: Sloppy gear lever manual
[Re: Tommychu]
#1068186
01/19/14 05:16 AM
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Joined: Jul 2007
Posts: 387
OP
Mudrunner
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Thanks Tommy Chu.
Is this a stearlership only option or can you go aftermarket?
Cheers, Chris
97 Sporty, snorkel, K&N filter,chipped, ext forks, 40mm Dob Springs, KYB struts, 35mm Jeep TJ Springs, RAV 4 OME shocks, Kaiser Locker 5.38 R&P's, 1&3/8 body lift, 245/75 R16 D674's Sports steering wheel, bullbar, extractors & 2 1/4 exhaust engineered.
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Re: Sloppy gear lever manual
[Re: 4runnernomore]
#1068187
01/20/14 08:53 AM
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Joined: Jan 2014
Posts: 22
Need a Spot
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That I'm not sure of. I've never been that far into mine (I'm only 2 weeks into owning this car) but usually for stuff like that it's the stealership, junkyard or get a machine shop to make brass ones cause any bushings in there are going to be nylon.
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Re: Sloppy gear lever manual
[Re: 4runnernomore]
#1068188
01/28/14 12:12 AM
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Joined: Mar 2013
Posts: 28
Getting the Wheeling Fever
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had the same problem. the center nylon bushing(holds the ball) had fallen apart made a new one out of delrin that was about a year back and is still better than stock. don't get one from the dealer they will be sloppy new and wont last long.
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Re: Sloppy gear lever manual
[Re: sidthekid]
#1068189
03/15/14 03:06 PM
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Joined: Jul 2007
Posts: 387
OP
Mudrunner
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Well, the gear lever is like new. <img src="/forums/images/graemlins/kewl.gif" alt="" />
Fitted up the new bushes on the pin, their wasn't much left of the existing ones, no wonder changing gears was so bad.
Had a look at the spherical ball bush and it has signs of cracking so that could be the next project..
Whilst the a Sporty was pulled apart I fitted up my leather shifter boots as the original venal ones were looking a bit shabby and had started to tear.
looks a million bucks and that leather smell <img src="/forums/images/graemlins/smile.gif" alt="" />
gotta love the Sportage, first time I had pulled the center console apart and I was impressed to find all the noise suppressant foam underneath. The Koreans really went to town on this and it is very neat.
Will put up some photos when I down load them off the phone.
cheers, Chris <img src="/forums/images/graemlins/cheers.gif" alt="" />
97 Sporty, snorkel, K&N filter,chipped, ext forks, 40mm Dob Springs, KYB struts, 35mm Jeep TJ Springs, RAV 4 OME shocks, Kaiser Locker 5.38 R&P's, 1&3/8 body lift, 245/75 R16 D674's Sports steering wheel, bullbar, extractors & 2 1/4 exhaust engineered.
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Re: Sloppy gear lever manual
[Re: 4runnernomore]
#1068190
03/15/14 10:34 PM
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Joined: Jan 2014
Posts: 22
Need a Spot
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Yeah they sure did go nuts with that foam. The quarter panels are full of the stuff too and I'd be willing to bet they found a bunch of other places to stuff it as well. Did you end up sourcing those from the dealer or did you find someone else? I put an Eaton Fuller shift knob on mine and the extra length is really amplifying the severity of my bushing play. Edit: since I already up'd the picture and it's hilarious I might as well post it. ![[Linked Image]](http://i.imgur.com/F0xtIsI.jpg)
Last edited by Tommychu; 03/15/14 10:43 PM.
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Re: Sloppy gear lever manual
[Re: Tommychu]
#1068191
03/16/14 01:24 AM
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Joined: Jul 2007
Posts: 387
OP
Mudrunner
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Just used the factory bushes.
97 Sporty, snorkel, K&N filter,chipped, ext forks, 40mm Dob Springs, KYB struts, 35mm Jeep TJ Springs, RAV 4 OME shocks, Kaiser Locker 5.38 R&P's, 1&3/8 body lift, 245/75 R16 D674's Sports steering wheel, bullbar, extractors & 2 1/4 exhaust engineered.
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Re: Sloppy gear lever manual
[Re: 4runnernomore]
#1068192
03/28/14 10:16 AM
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Joined: Jul 2007
Posts: 387
OP
Mudrunner
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Finally some photos, All the soundproofing ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates005.jpg) Where the offending bushes are situated. ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates007.jpg) Gear lever removed ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates009.jpg) Doesn't look pretty in there ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates010.jpg) All that remained ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates011.jpg) New bushes fitted ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates012.jpg) That's better ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates013.jpg) MMMM leather ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates021.jpg) All finished just like a bought one <img src="/forums/images/graemlins/kewl.gif" alt="" /> ![[Linked Image]](http://i217.photobucket.com/albums/cc190/4runnernomore/carupdates023.jpg) Cheers, Chris. <img src="/forums/images/graemlins/cheers.gif" alt="" />
97 Sporty, snorkel, K&N filter,chipped, ext forks, 40mm Dob Springs, KYB struts, 35mm Jeep TJ Springs, RAV 4 OME shocks, Kaiser Locker 5.38 R&P's, 1&3/8 body lift, 245/75 R16 D674's Sports steering wheel, bullbar, extractors & 2 1/4 exhaust engineered.
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