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Re: A/T Transmission Control Module [Re: ES_97Sport] #1104272
03/31/18 12:36 AM
03/31/18 12:36 AM
TOASTY  Offline
Trail Leader
Joined: Jan 2002
Posts: 6,113
Mesa AZ, US. *****
That looks like the Dodge pickup BMC, I think Napa has the conversion fittings for you.


1999 Montero Blizzard package

2005 Montero Limited

2015 Mirage with antifreeze Sparco wheel package
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Re: A/T Transmission Control Module [Re: TOASTY] #1104274
04/02/18 08:51 PM
04/02/18 08:51 PM
ES_97Sport  Offline OP
Rock Warrior
Joined: Jul 2003
Posts: 844
Colorado, US *****
Originally Posted by TOASTY
That looks like the Dodge pickup BMC, I think Napa has the conversion fittings for you.


Yep. I have the fitting sizes written down here somewhere but I think they do, too. I bought new flare fittings and brake line a few months ago since the ABS stuff is all coming out and the front will need to be completely re-plumbed anyway. Figured that was easier than trying to make the old stuff fit. smile

Dynatrac says the axles go into assembly the 26th of next month. frown Pushes us out another month. frown frown At least it gives me time to mock up the Winters shifter assembly and do the wiring diagram for the TCM, shifter and transmission. Getting impatient to see something actually happen. smile

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: Montero Sport & Jeep A/T Output Shaft [Re: ES_97Sport] #1104275
04/02/18 09:24 PM
04/02/18 09:24 PM
ES_97Sport  Offline OP
Rock Warrior
Joined: Jul 2003
Posts: 844
Colorado, US *****
AW4 A/T output adapter housing - pre-1998 on the right and 1998-2001 on the left. You can see the differences in the bosses for the output shaft speed sensor.
[Linked Image]
AW4 A/T output adapter housing pre-1998 with the retainer clip for the output shaft speed sensor.
[Linked Image]
AW4 A/T output adapter housing pre-1998 with the output shaft speed sensor installed.
[Linked Image]
AW4 A/T output adapter housing pre-1998 internals - 1 PPR reluctor ring installed on 23 spline output shaft.
[Linked Image]
Inside view of AW4 A/T output adapter housing pre-1998 with the output shaft speed sensor installed.
[Linked Image]
AW4 A/T output adapter housing pre-1998 output shaft speed sensor and reluctor ring installed on 23 spline output shaft.
[Linked Image]
AW4 A/T output adapter housing 1998-2001 with the Jeep output shaft speed sensor (and a replacement connector/pigtail) installed.
[Linked Image]
AW4 A/T output adapter housing 1998-2001 with the 1997-1998 Mitsubishi Montero Sport V4AW3 output shaft speed sensor installed.
[Linked Image]
AW4 A/T output adapter housing 1998-2001 internals - 4 PPR reluctor ring installed on 23 spline output shaft.
[Linked Image]

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: Montero Sport & Jeep A/T Output Shaft [Re: ES_97Sport] #1104276
04/02/18 09:25 PM
04/02/18 09:25 PM
ES_97Sport  Offline OP
Rock Warrior
Joined: Jul 2003
Posts: 844
Colorado, US *****
AW4 A/T output adapter housing 1998-2001 Jeep output shaft speed sensor.
[Linked Image]
AW4 A/T output adapter housing 1998-2001 Mitsubishi Montero Sport V4AW3 output shaft speed sensor.
[Linked Image]
AW4 A/T output adapter housing 1998-2001 - Jeep 1998-2001 output shaft speed sensor and Mitsubishi Montero Sport V4AW3 output shaft speed sensor comparison.
[Linked Image]
AW4 A/T output adapter housing 1998-2001 Jeep output shaft speed sensor replacement connector pigtail.
[Linked Image]

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Re: AW4 shifter [Re: ES_97Sport] #1104285
04/11/18 12:56 AM
04/11/18 12:56 AM
ES_97Sport  Offline OP
Rock Warrior
Joined: Jul 2003
Posts: 844
Colorado, US *****
I think I'm finally done with the wiring diagram for RADesigns' Winters Rock Shifter. This is a little more complicated then Rory's intended shifter setup, as I need P, N, R, D (4), 3, 2, L (1) signals to control the PCS TCM.

If this wiring works as I think it should, the Winters shifter will generate 1, 2, 3, and 4th. P, N, R are generated by the OEM switch on the PS side of the V4AW3. These signals will be fed into the PCS TCM and also back into the OEM wiring to the PCM. Feeding the signals to the existing PCM will maintain (I'm pretty sure) existing functionality like backup lights, brake cut off for the cruise control, cruise control, the selector position in the dash cluster and anything else that would normally be affected by the OEM shifter.

The nice thing about this setup is that - with the help of the PCS TCM - I will have full manual 1, 2 and 3rd like Rory's setup with the shifter and switches, only without the switches. D (4th) will behave just like D normally does with OD and TC lock-up. I won't have manual control 4th or TC lock-up but I think I can live with that. smile

Wiring the shifter and TCM into the existing infrastructure is a lot easier than if I were trying to do this with a '97-98. The '97-98 only has L (1-2), 2 and D as noted in the diagram below. The '99 wiring matches up perfectly with the shifter and PCM, making this a straight 1 to 1 wiring job. smile

A couple days ago I found a wiring diagram on PCS' site for the Mitsu AW3. laugh Definitely not rocket science. I had Boomslang send me another harness for the '99 PCM so the half dozen connections to the PCM can be wired into the Boomslang harness, leaving the OEM PCM harness intact. Now onto building the spreadsheet for the transmission, shifter and PCM connections. Not too bad. Only about 35 connections. smile

[Linked Image]
1999 Mitsubishi Montero Sport Limit...ams V4AW3 RADesigns Winters Shifter v3.4

Edward


'97 Montero Sport LS 5-Speed 3.5L conversion
SAS Dana 44s & ARBs, 35" Yoko Geolandar M/Ts
NP231 B4R doubler/Terra Low231/RP 5.38 229:1
'99 Montero Sport Limited 4WD SAS 3-link project
'03 Montero Sport Limited AWD
'97 Montero Sport LS 5-Speed 4WD
Page 13 of 13 1 2 11 12 13

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