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John Stewart

When Springs Break (Part 4)

Front spring installedWas it the springs?  Was it the installation?  Was it the combination?  Within a two week period, I had experienced two emergency repair situations with leaf springs; overall, two broken and two bent springs.  The suspension was a not performing as it should.  4x4 isn't much good without a functional suspension system.

The “Spring Saga” began with “Options for the height challenged” which was a spring-over lift for my 1994 Jeep YJ.  As I was replacing a 4 inch spring lift, new springs were necessary.  The basic lift components were Rubicon Express and I opted for Rubicon Express springs which provided 1.5 inch of spring lift in addition to the spring over lift.  And, I was able to remove the two inch body lift and still clear 35 inch tires.  

While the combination was a great performer on the articulation challenges of Ocotillo Wells SVRA, a major deficiency was soon apparent.  After the breaks and emergency repairs, serious questions were in order.  Why should brand new springs break and bend that easy?  What is it about a spring-over that created this situation?

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